About Pilot Spray Dryer
Owing to our profoundly mechanized experience, our firm is manufacturing, wholesaling, exporting and supplying a wide range of Pilot Spray Dryer. It is made by using the finest quality components and advanced techniques, under the directions of our team of well trained professionals. Due to its robust construction, flawless functioning, less maintenance, easy operation, high durability, cost-effectiveness and optimum finishing, these dryers are highly recommended. Furthermore, we are providing the range of Pilot Spray Dryer in safe packaging options and at market leading prices.
Product details
| Drum Size | 2000 ltr |
| Voltage | 240 V |
| Power Source | Electric |
| Max Temperature | 200 degree C |
| Capacity | 1 to 50 kg/hr |
Advanced Spray Drying Technology for Versatile ApplicationsDelivering efficient drying with precision, this pilot spray dryer operates with a capacity of up to 5 kg/hr, making it ideal for R&D and small batch production in lab, pharmaceutical, food, and chemical sectors. It accommodates both electric and steam heating, and offers digital or PLC-controlled operation for accurate process management. The robust stainless steel 304 construction ensures long-term use and compliance with industry standards.
Flexible Operation and Superior Product QualityEquipped with interchangeable atomizers and feeding pumps, this spray dryer can handle a range of feed materials. Its HEPA-grade filtration, efficient cyclone separator, and ability to maintain final product moisture below 5% guarantee product integrity and high-quality results. The automated or semi-automated system allows users to tailor operation for their specific requirements.
FAQ's of Pilot Spray Dryer:
Q: How does the Pilot Spray Dryer maintain low moisture content in the final product?
A: The system employs precise temperature control (up to 250C), efficient atomization using rotary or pressure nozzles, and a well-designed drying chamber to ensure thorough moisture removal, resulting in final product moisture content of less than 5%.
Q: What types of feed can be processed in this spray dryer?
A: The dryer is suitable for a wide variety of liquid feeds used in laboratories, pharmaceuticals, foods, and chemicals, thanks to its versatile peristaltic or pneumatic feeding pumps and interchangeable atomizer types.
Q: When should users opt for the automatic versus semi-automatic operation mode?
A: Automatic mode is ideal for continuous, consistent output and minimal human intervention, while semi-automatic mode gives users greater control for specialized or variable small-batch processes.
Q: Where can the unit be installed and what are its mounting options?
A: Designed for flexibility, the spray dryer can be floor or stand-mounted, making it suitable for use in laboratories, pilot plants, or production environments with limited space.
Q: What is the process flow from liquid input to dry powder collection?
A: Liquid feed is pumped into the chamber by a peristaltic or pneumatic pump, atomized by a rotary or pressure nozzle, dried in a controlled-temperature air stream, and then the powder is separated by the cyclone and collected, yielding a high-quality, low-moisture product.
Q: How is operator safety and product purity ensured?
A: Operator safety and product purity are maintained through the use of HEPA-grade air filtration, a fully enclosed drying system, and durable SS 304 stainless steel construction, minimizing contamination risks.
Q: What benefits does this spray dryer offer over traditional drying methods?
A: Spray drying converts liquids to dry powders quickly and efficiently, reducing product degradation, improving flow properties, and providing uniform particle size, all within a compact, easy-to-control system.