About Skid Mounted Spray Dryer
Our company is betrothed in exporting, supplying and manufacturing an exclusive range of the Skid Mounted Spray Dryer. It is widely used in biochemical fields, pharmaceutical, the food industry and in various sectors for the processing of liquid based substances or slurry. Our products are highly admired for its various features such as easy installation, less maintenance, flawless performance, occupies less space, cost-effectiveness and much more. Apart from this, we are providing the range of Skid Mounted Spray Dryer at budget-0friendly rates to all the clients.
Product details
|
Power Source
|
Electric
|
|
Material
|
SS
|
|
Automatic Grade
|
Automatic
|
|
Max Temperature
|
200 degree C
|
|
Capacity
|
10 to 40 kg/hr
|
Versatile Applications Across IndustriesDesigned to meet the varying demands of the pharmaceutical, dairy, chemical, food ingredient, and herbal extract sectors, the Skid Mounted Spray Dryer excels in precision drying. Its customizable feed and air flow rates, along with the flexibility of closed or open loop systems, make it adaptable for small-scale batch processes or large-scale production environments. The unit ensures consistent moisture control, critical for maintaining product integrity in sensitive applications.
Ease of Installation and OperationFeaturing a truly plug & play, skid-mounted structure, installation is straightforward and rapid. The system arrives pre-assembled, minimizing site work and setup time. Mobility is effortless-units can be repositioned via forklift or pallet truck, making them ideal for facilities requiring operational flexibility. The user-friendly touch screen HMI and fully automatic PLC-controlled operation promote intuitive handling with minimized operator intervention.
Advanced Safety and HygieneThe spray dryer is equipped with essential interlocks, safety devices, and an optional CIP (Clean-In-Place) system, promoting safe and hygienic production. Fabricated with stainless steel 304 or 316 contact parts, it maintains Sanitary conditions and resists corrosion, essential for pharmaceutical and food industry compliance. Integrated safety tools ensure product and operator protection throughout the drying process.
FAQ's of Skid Mounted Spray Dryer:
Q: How does the skid mounted spray dryer facilitate the drying process for different products?
A: The system utilizes either rotary or nozzle atomization technology to disperse feed into fine droplets, which are then exposed to a hot air stream generated on the skid. Its adjustable temperature, air flow rate, and customizable feed flow allow precise drying for products of varying viscosity and moisture requirements.
Q: What benefits does the plug & play skid-mounted design offer during installation?
A: The plug & play skid-mounted configuration provides pre-assembled equipment that can be rapidly installed on-site, reducing setup time and complexity. Its mobility allows relocation by forklift or pallet truck, making it highly convenient for facilities seeking flexible production layouts.
Q: When should I use the closed loop system instead of the open loop in this spray dryer?
A: Choose the closed loop system when handling sensitive or volatile materials, or when strict solvent recovery and emissions control are required. Open loop configuration is suitable for standard drying applications involving less hazardous materials, optimizing energy consumption and operational simplicity.
Q: Where can the spray dryer be deployed, and is it suitable for export or wholesale distribution?
A: The spray dryer is designed for deployment in laboratories, pilot plants, and production sites across pharmaceuticals, food processing, chemicals, and herbal extract industries. As an exporter, manufacturer, supplier, and wholesaler based in India, these units are suitable for both domestic and international markets.
Q: What process controls are included for optimal operation and product consistency?
A: Operation is managed via a fully automatic PLC-controlled panel featuring a touch screen HMI. Adjustable parameters include temperature (up to 220C), air flow rate, and feed rate, ensuring consistent drying performance tailored to each product's unique process requirements.
Q: How is hygiene maintained during and after the drying process?
A: An optional CIP (Clean-In-Place) system can be included to automate internal cleaning, streamlining sanitation routines. Additionally, all product-contact surfaces are made from stainless steel 304 or 316, ensuring compliance with food and pharmaceutical hygiene standards.
Q: What are the main usage and performance benefits of this spray dryer for manufacturers?
A: Manufacturers benefit from precise water removal (5-100 kg/h), low final moisture content (2-5%), adjustable settings for diverse products, and reliable safety. The system's fully automatic controls, quick setup, and operational mobility enhance productivity and reduce downtime.