About Falling Film Evaporators
By using a sophisticated knowledge and experience, our organization is manufacturing, exporting and supplying an exclusive range of Falling Film Evaporators. It is used to produce high-quality cannabis extract oil and to recover solvent. Our products are highly appreciated for its numerous benefits such as suitable for heat sensitive products, high vapor shear reduces foaming products, reduces the cost of labour & time, high efficiency for multiple effect designs, economical, flawless performance and much more. Apart from this, we are offering the range of Falling Film Evaporators at very reasonable rates.
Product details
| Power | 18 kW |
| Voltage | 415 V |
| Power Source | Electric |
| Material | Stainless Steel |
| Capacity | 10 to 100 m3/hr |
Efficient Concentration for Sensitive ProductsOur Falling Film Evaporators are tailored for processing temperature-sensitive liquids where gentle evaporation is crucial. Operating at temperatures up to 100C under atmospheric or vacuum conditions ensures minimal thermal degradation, making them particularly suitable for food, pharmaceutical, and chemical applications. The modular design and continuous feed promote uninterrupted production cycles and high-quality output.
Advanced Control and Maintenance FeaturesThese evaporators are equipped with PLC and manual control systems, allowing for precise management of process parameters. The CIP (Clean-In-Place) system simplifies routine cleaning and reduces downtime. Mirror or matte finishes complement sanitary requirements and ease maintenance, while robust stainless steel construction extends operational life even under demanding conditions.
Flexible Installation and CustomizationManufactured in India, our Falling Film Evaporators are available with on-site or skid-mounted installation and customized dimensions to fit specific space needs. With a wide range of evaporation capacities and power options, these units are adaptable for scalable production demands. As exporters, manufacturers, suppliers, and wholesalers, we deliver reliable solutions for both small and large facilities.
FAQ's of Falling Film Evaporators:
Q: How does a Falling Film Evaporator function in processing heat-sensitive liquids?
A: A Falling Film Evaporator utilizes gravity to distribute liquid evenly along the inner surface of vertical tubes. The thin film formed allows rapid heat exchange, ensuring gentle evaporation at controlled temperatures (up to 100C), which protects sensitive products from thermal damage.
Q: What are the advantages of using a single or multiple effect Falling Film Evaporator?
A: Single effect evaporators are suitable for straightforward concentration tasks, while multiple effect systems improve energy efficiency by reusing vapor from prior stages, significantly reducing overall steam and power consumption. Both options deliver high-quality concentrate with lower operational costs.
Q: When is the Clean-In-Place (CIP) system recommended for this equipment?
A: The CIP system is recommended for regular cleaning, especially in food, pharmaceutical, or chemical industries where hygiene is critical. It enables automated cleaning of internal surfaces without dismantling the unit, minimizing downtime and labor costs.
Q: Where can these Falling Film Evaporators be installed, and are skid-mounted options available?
A: The evaporators are designed for flexible installation, either on-site or as skid-mounted units for quick setup and relocation. This adaptability makes them suitable for new projects, plant expansions, and facilities with space constraints.
Q: What are the main benefits of using stainless steel tubes over copper in these units?
A: Stainless steel tubes provide excellent corrosion resistance, long-term durability, and compliance with food and pharmaceutical standards. Copper tubes, though optional, offer superior thermal conductivity but are less resistant to aggressive chemicals.
Q: How is the process controlled and monitored during operation?
A: The system features advanced PLC controls for automated operation, with manual override available. Operators can monitor and adjust temperature, feed flow, and pressure, ensuring optimal performance and consistency throughout production.
Q: What is the typical usage scenario for a Falling Film Evaporator in industrial settings?
A: These evaporators are commonly deployed to concentrate solutions such as fruit juices, dairy products, pharmaceutical extracts, and specialty chemicals, leveraging their efficiency, gentle heat treatment, and continuous operation to handle large volumes reliably.