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Nozzle Atomization Spray Dryers
Nozzle Atomization Spray Dryers

Nozzle Atomization Spray Dryers

Price 500000.00 INR/ Piece

MOQ : 1 Piece

Nozzle Atomization Spray Dryers Specification

  • Power
  • 5-15 kW (varies with model)
  • Power Consumption
  • 5 - 20 kW/hr
  • Fuel Type
  • Electricity / LPG / Natural Gas
  • Heat Source
  • Steam / Electric / Gas
  • Temperature
  • Up to 200C
  • Material
  • SS304 / SS316 Stainless Steel
  • Voltage
  • 220-415 V
  • Technology
  • Nozzle Atomization Spray Drying
  • Dimension (L*W*H)
  • Custom based on capacity
  • Exhaust Air Filter
  • HEPA/Bag Filter optional
  • Dryer Configuration
  • Single/Two-stage variants
  • Product Capacity
  • 5 to 1000 kg/hr (water evaporation)
  • Cleaning
  • CIP (Clean-In-Place) compatible
  • Surface Finish
  • Mirror Polished Internal, Matt External
  • Feed Flow Rate
  • Up to 500 L/hr
  • Control System
  • Digital with PLC optional
  • Final Powder Moisture
  • 1-5% (Product dependent)
  • Application
  • Pharmaceutical, Food, Dairy, Chemical, Ceramics, Dyes
  • Cyclone Separator
  • Included for powder recovery
  • Spray Nozzle Type
  • Pneumatic / Pressure Nozzle
  • Atomization Pressure
  • 2-8 bar, adjustable
 

Nozzle Atomization Spray Dryers Trade Information

  • Minimum Order Quantity
  • 1 Piece
  • Supply Ability
  • 10 Pieces Per Year
  • Delivery Time
  • 1 Week
 

About Nozzle Atomization Spray Dryers

To accomplish the global market demands and standards, our firm is manufacturing, exporting and supplying a huge collection of Nozzle Atomization Spray Dryers. It helps to control the feed stock flow rate and consistently distribute atomized particles into the heated drying chamber. The nozzles operate at higher pressure to produce droplet or utilize air-atomizing techniques. Under the instructions of our team of experts, all the dryers are manufactured by using the quality-tested materials and advanced techniques. Further, we are offering the range of Nozzle Atomization Spray Dryers at budget-friendly prices.

Product details

Design

Standard

Automatic Grade

Semi-Automatic

Max Temperature

300 degree c

Capacity

100 to 1000 kg/hr



Advanced Spray Drying Technology

Harnessing nozzle atomization technology, these spray dryers are tailored for industries where precise particle size and moisture content are paramount. The system allows for both single and two-stage drying, supporting rapid, uniform drying and high product quality. With a customizable design based on capacity, each unit is optimized for your production requirements.


Customizable and Hygienic Configuration

Constructed from SS304 or SS316 for exceptional hygiene, our dryers feature a mirror-polished internal surface for easy cleaning and product purity. The external matte finish provides durability. The inclusion of Clean-In-Place (CIP) compatibility, cyclone separator for powder recovery, and optional HEPA/bag filters assures operational cleanliness and efficiency.

FAQs of Nozzle Atomization Spray Dryers:


Q: How does the nozzle atomization spray drying process work in these dryers?

A: The process involves atomizing the liquid feed through a pneumatic or pressure nozzle, creating fine droplets that are rapidly dried by hot air at temperatures up to 200C. This transforms liquid feeds into fine powder with controlled moisture content, typically within 1-5% depending on the product.

Q: What applications are suitable for this nozzle atomization spray dryer?

A: These dryers are ideal for various industries, including pharmaceutical, food, dairy, chemical, ceramics, and dyes. Their precision drying process is suitable for heat-sensitive materials, ensuring consistent powder quality and particle size.

Q: When should I use a single-stage over a two-stage dryer configuration?

A: Single-stage dryers are excellent for standard drying requirements and less sensitive products. If your product requires extremely low moisture levels or special handling, the two-stage configuration provides better moisture control and thermal efficiency, minimizing heat damage.

Q: Where are these spray dryers manufactured and exported from?

A: These nozzle atomization spray dryers are manufactured and exported from India. As an experienced exporter, manufacturer, supplier, and wholesaler, we cater to global industry needs with tailored, reliable solutions.

Q: What are the benefits of using a digital control system with optional PLC?

A: The digital control system with PLC option ensures precise operation, real-time monitoring, and easy adjustment of drying parameters such as temperature, feed rate, and atomization pressure, improving reproducibility, safety, and product quality.

Q: How is cleaning managed and what is CIP compatibility?

A: Cleaning is streamlined by the units CIP (Clean-In-Place) compatibility, allowing for automated internal cleaning without disassembly. This enhances hygiene and reduces downtime, making it suitable for industries with stringent cleanliness standards.

Q: What features help with powder recovery and reduction of product loss?

A: An integrated cyclone separator efficiently collects dried powders, significantly boosting product recovery and minimizing waste. Optional HEPA or bag filters further prevent powder escape into the exhaust, ensuring maximum yield and a clean production environment.

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