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Atomizer Disc Spray Dryer

Name: Atomizer Disc Spray Dryer
Brand: SYDIC PROCESS TECHNOLOGIES INDIA PVT LTD
Price: 500000.00 INR
Availability: InStock

Price 500000.00 INR/ Piece

Get a Price/Quote

MOQ : 1 , , Piece

Atomizer Disc Spray Dryer Specification

Power Consumption
Depends on Capacity and Application

Temperature
Up to 200°C

Power
15-75 kW

Heat Source
Steam, Electric, Gas or Oil Fired

Fuel Type
Diesel, Gas, or Electricity

Material
Stainless Steel (SS 304/316)

Voltage
220-440 V

Technology
Centrifugal Atomizer Disc Spray Drying

Dimension (L*W*H)
Customizable as per Requirement

Air Flow Rate
Up to 10000 m3/hr

Spray Dryer Type
Disc Atomizer Type

Noise Level
Low

Outlet Temperature Range
60°C to 90°C

Application
Milk Powder, Pharmaceuticals, Chemicals, Food Industry, Dyes

Product Form
Fine Powder

Inlet Temperature Range
120°C to 200°C

Automation Grade
Automatic

Particle Size
10 to 200 Micron

Capacity
5 to 1000 Kg/Hr

Humidity Control
Automatic

Feed Rate
Up to 2000 Liters/Hour

Discharge Method
Cyclone Separator / Bag Filter

Control System
Fully Automatic & Custom Programmed

PLC Control Panel
Available

Drying Chamber Design
Cylindrical with Cone Bottom

Mounting Type
Vertical Stand-Alone

Finishing
Mirror/Matte Polished

Maintenance
Easy to Clean and Maintain

Atomizer Disc Spray Dryer Trade Information

Minimum Order Quantity
1 , , Piece

Supply Ability
10 Pieces Per Year

Delivery Time
1 Week

About Atomizer Disc Spray Dryer

Our organization is one of the reputed firms, exporting, manufacturing and supplying an exclusive range of Atomizer Disc Spray Dryer. It helps to distribute the liquid centrally on the disc/wheel and used for atomizing the liquid feed at high speed. The entire range of manufacturing goes under the directions of highly experienced professionals. Our team makes sure to deliver the flawless functioning and optimum quality material dryers, which are durable and easy to maintain. Moreover, the range of Atomizer Disc Spray Dryer can be availed in different specifications and at pocket-friendly prices.

Product details

Temperature Range	Up to 300 degree Celsius
Automatic Grade	Automatic
Max Temperature	250 degree C
Capacity	100 to 2000kg/hr

Precision Automated Spray Drying

This disc atomizer spray dryer combines automated PLC controls and custom programming with a fully stainless steel construction to ensure consistent drying performance. With mirror or matte finishes and vertical stand-alone mounting, it provides easy cleaning, minimal maintenance, and superior hygiene standards for industries with stringent requirements.

Versatile Applications Across Industries

Specifically engineered for diverse sectors, this spray dryer supports processing requirements of milk powder, pharmaceuticals, chemicals, dyes, and more. It handles feed rates up to 2000 liters/hour, delivering reliable, fine powder output for businesses ranging from food manufacturers to chemical exporters.

Efficient Process and Energy Options

Offering inlet temperature settings from 120C to 200C and a choice of heat sources (steam, electric, gas, or oil-fired), this dryer ensures flexible integration into different facilities. Low power consumption and a range of discharge methods, including cyclone separators and bag filters, contribute to cost-effective, energy-efficient production.

FAQ's of Atomizer Disc Spray Dryer:

Q: How does the Atomizer Disc Spray Dryer operate for powder production?

A: The spray dryer uses a centrifugal atomizer disc to convert liquid feed into a fine mist, which is then rapidly dried in a cylindrical, cone-bottom chamber. Heated air (from 120C to 200C) circulates through the chamber, removing moisture and producing uniform powder particles ranging from 10 to 200 microns in size.

Q: What are the main benefits of using this automatic spray dryer?

A: Key advantages include fully automatic operation with PLC and custom program control, precise humidity and temperature regulation, low noise levels, and easy cleaning. Its construction from high-grade stainless steel ensures durability and compliance with hygiene standards vital in food and pharmaceutical industries.

Q: When should I choose a disc atomizer spray dryer over other types?

A: A disc atomizer is highly effective when you need to process large volumes at high feed rates with strict control over particle size and uniformity. It is ideal for industries requiring rapid and consistent moisture removal for liquids that need to be transformed into fine powders, such as milk, chemicals, or pharmaceuticals.

Q: Where is this spray dryer most commonly used?

A: It is widely used in Indian and international facilities producing milk powder, active pharmaceutical ingredients, food additives, chemicals, and dyes. Its flexible design and customizable options make it suitable for exporters, manufacturers, suppliers, and wholesalers in many sectors.

Q: What is the typical process flow for operating the spray dryer?

A: Liquid feed is pumped into the atomizer, which disperses it into droplets. Hot air enters the drying chamber, evaporating the moisture. The dried powder is discharged through either a cyclone separator or a bag filter, depending on application and facility setup.

Q: How is the dryer customized to fit different requirements?

A: Dimensions (L*W*H) can be tailored based on installation space and capacity demands. The system allows for custom programming of the PLC controls, air flow rates, feed rates, heat source selection, and discharge methods to meet unique process needs.

Q: What power and fuel sources can be utilized with this equipment?

A: The spray dryer supports power ratings between 15 and 75 kW, operating on voltages from 220 to 440 V. It accommodates various heat sources, including steam, electric, gas, or oil firing, and can use diesel, gas, or electricity as fuel. All these options make it suitable for different energy infrastructures.

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